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The Most Sustainable Backpacking Packs

We break down backpacking packs based on PFAS-free DWR, recycled and Bluesign materials, longevity, and more.
Taking a sip of water from a hydration pack in the Osprey Aura - Atmos LT 50 Backpack

Ella Hall bio photo
Jackie Florman bio photo
ByMultiple Authors

Updated:

Jul 18, 2025
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If you’re looking for a great backpacking pack with a small environmental impact, you’ve come to the right place. Our sustainability guides can help you make an informed choice, and we’ve identified three product-level backpack sustainability criteria commonly found in this category: PFAS-free durable water repellent (DWR), recycled materials, and Bluesign-approved materials. Additionally, we also incorporate key brand-level sustainability initiatives into our ratings. They are repair services, resale or recycling services, recycled or reduced packaging efforts, greenhouse gas tracking, responsible manufacturing, and publishing an annual impact report. Let’s explore the details of each of these important criteria, and what they mean for backpacking packs.

Product Level Sustainability
Brand Level Sustainability
Brands Leading the Charge
The Most Sustainable Backpacking Packs
Looking Ahead

Backpacking Pack Sustainability at the Product Level

As the outdoor gear industry starts to shift away from the use of PFAS (per- and polyfluoroalkyl substances), formerly called perfluorochemicals (PFCs), we’re seeing more products labeled as “PFAS free.” This holds true for backpacking packs, which traditionally contained PFAS in their DWR coatings. A vast majority of the packs we reviewed use a PFAS-free DWR treatment. Some brands, such as Osprey and Deuter, have eliminated PFAS-based DWRs from all their products, including packs. Others, such as Granite Gear and Mystery Ranch, are still phasing out these chemicals.

A little more than half of the packs we reviewed incorporated recycled materials, primarily in the main compartment. Pack bottoms and linings are other places where recycled materials might be used. Of note, the Osprey Exos 58 (women’s Eja 58) features 100% recycled fabric, and the Osprey Rook (women’s Renn) features recycled polyester and nylon in its main compartment, lining, and bottom. The Gossamer Gear Mariposa 60 is another leading model for recycled materials, incorporating recycled Robic nylon throughout.

We found Bluesign-approved materials in over half of the backpacking packs we reviewed. That’s a higher percentage than other hardgood categories, such as tents. Of the packs with some Bluesign-approved materials, only one—the Rook (women’s Renn) from Osprey—was a certified Bluesign Product, meaning it features 90% or more Bluesign-approved fabrics and at least 20% Bluesign-approved accessories or hardware (for more, read our Osprey Rook sustainability report). This puts the Rook in a class above the other models; however, both the Baltoro (women’s Deva) and Zulu (women’s Jade) packs from Gregory use Bluesign-approved fabrics and well over 90% Bluesign hardware. However, those packs are not certified Bluesign Products because Gregory is not a Bluesign System Partner.

Three of the packs we reviewed use bio-based Dyneema in their construction. Dyneema is an ultra-high molecular weight polyethylene (UHMWPE) fabric, which is incredibly strong but also very light. Bio-based Dyneema is made from the by-product of the pulp and timber industry and has a carbon footprint that is 90% lower than conventional UHMWPE fabric. Despite seeing packs from multiple brands using bio-based Dyneema, we opted to give those specific backpacks a soft rating bump rather than creating a bio-based product category. This is because bio-based Dyneema is primarily a replacement for the UHMWPE nylon used in ultralight packs, which is not applicable to all the backpacking packs we reviewed. Additionally, the use of bio-based materials in packs was not prevalent enough to justify creating a separate sustainability criterion.

Another category we briefly considered was the use of undyed fabric in packs. This came to our attention because Granite Gear offers an undyed option for their Crown3 60 pack. According to Granite Gear’s site, the undyed option reduces water consumption by 55%. Furthermore, synthetic dyes can be harmful due to the release of chemicals into the environment. While we applaud Granite Gear for offering an undyed pack, this practice would need to be more widespread to warrant its own category. Similarly, we considered including solution-dyed fabrics, which offer reduced energy consumption, water use, and greenhouse gas emissions in comparison to traditionally dyed fabrics. Unfortunately, while synthetic backpack fabrics could be solution-dyed, the practice was not common enough to include in the backpacking pack category.

Backpacking Pack Sustainability at the Brand Level

Repair services for backpacking packs are common, with more than three-quarters of the brands included in our review offering some repair options. Repair services can increase a backpack’s longevity significantly, helping you keep your pack in use longer. Some brands, such as Deuter, Osprey, and Gregory, offer lifetime repairs free of charge, while others provide repair services for a small fee. Some small brands such as ULA Equipment and Zpacks also offer comprehensive repair services for their products. Pack repairs range from buckle replacements to re-paneling damaged fabric.

Over half of the brands we evaluated for resale or recycling services offer them. (Small brands are exempted from our resale and recycling services criterion because those companies typically do not have enough stock to offer programs like this.) To qualify for this criterion, brands must provide a dedicated service that facilitates the resale or recycling of their products. For example, REI’s Re/Supply program allows customers to trade in gently used gear for store credit. A significant number of backpacking packs are typically available for sale on the Re/Supply platform. Out of the companies we assessed, only Deuter offers a recycling service in which it repurposes parts from products that cannot be repaired into materials for future repairs.

Brand initiatives to reduce packaging or incorporate recycled packaging are fairly common in the backpacking packs category, with just under two-thirds of manufacturers implementing them. Deuter and Osprey lead the charge, as each uses 100% recycled poly bags and recycled paper for tags and other accessories. More details on what each brand is doing to reduce packaging can be found on individual product sustainability reports.

About half of the brands in the backpacking pack category track their greenhouse gas emissions. Typically, it’s more common for larger companies to track emissions due to more capacity and bigger budgets. Usually, if a brand is tracking its carbon footprint, it will also have an emission reduction goal, which is all the better if it’s been verified by the Science-Based Target Initiative (SBTi). Osprey, Gregory, and REI lead this category for their comprehensive emissions tracking programs, all of which have set a science-based target and report on emissions reduction progress.

Less than half of the pack manufacturers we assessed publish an annual impact report. We include this criterion because an impact report is important for brand transparency and tracking progress toward sustainability initiatives. A sustainability report often includes details on greenhouse gas and emissions tracking, material sourcing, recycling initiatives, and other relevant details. Tracking greenhouse gas emissions and publishing an annual impact report often go hand in hand, but neither is something we see as often from smaller brands due to their limited capacity and budget.

Just over half of the brands reviewed in this category meet our criteria for responsible manufacturing. To do so, we require that a brand participate in a third-party certification program that regularly audits the brand’s factories for fair labor practices and/or environmental impact. Local manufacturing—usually in the U.S.—also meets our standards if a company manufactures a significant percentage of its products locally due to a shorter supply chain and, in the case of the U.S., accountability for labor practices and environmental impacts. The responsible manufacturing criterion is met through a wide variety of certification programs. For example, Gregory’s main suppliers are Worldwide Responsible Accredited Production (WRAP)-certified, REI works with Fair Trade USA, and Deuter earns Fair Wear “Leader” status. Both ULA Equipment and Zpacks manufacture most of their products in the U.S.

Top Brands for Backpacking Pack Sustainability

Having delved deep into the world of backpacking packs, REI Co-op, Gregory, Fjallraven, and Nemo stand out as the leaders in sustainability. Gregory met more criteria than Osprey or REI at the brand level for its partnership with WRAP suppliers (read more about this certification in our article on Responsible Manufacturing) and its repair services. Gregory also recycles parts from packs that cannot be repaired for future repairs, earning it a point in our resale and recycling services criterion. REI falls every so slightly short at the brand level due to its lack of repair services. Nemo and Fjallraven only offer a small selection of backpacks, but both brands also earned a high average score, missing points for Bluesign approval. Finally, Osprey has a full lineup of high-ranking packs, due to its use of recycled and Bluesign-approved materials, PFAS-free DWRs, and extensive brand-level initiatives.

The Most Sustainable Backpacking Packs

The REI Co-op Trailmade 60, Traverse 60, and Fjallraven Abisko Trek are in a three-way tie for the most sustainable backpacking pack, all three earning the Better Trail Certified distinction. The packs earn many points for their sustainable materials (including recycled fabrics and PFAS-free DWR), in addition to extensive brand-level initiatives. This said, the Gregory Baltoro (women’s Deva) and Zulu (women's Jade) fall closely behind, meeting all our criteria but coming up short due to being made only partially with recycled materials.

Looking Ahead

There’s a decent amount of progress being made sustainability-wise in backpacking packs, especially compared to other hard goods categories we’ve reviewed. That being said, there is always room for improvement. Looking ahead, we can expect to see more recycled materials in backpacking packs. There are an increasing number of technical recycled fabrics available, and given that we already see around half of the packs in our review incorporating them, it should be a relatively simple next step for more brands to replace virgin fabrics with recycled ones.

Another thing we can expect to see more of in this category is more Bluesign Products. Of the many packs we reviewed, only one—the Osprey Rook—was a Bluesign Product, but many of the packs use Bluesign-approved materials. Hopefully, we will start to see more brands take that next step and create more Bluesign Products.

Finally, we hope to see more brands in the backpacking packs category offering resale or recycling services in the future. This is a great way to extend a backpack’s lifespan, decrease waste, and reduce emissions associated with creating new packs. Looking ahead, we should see more brands offering this service as an option for gently used backpacking packs.

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